High precision exhaust band clamps bending machine

Payment Type: L/C,T/T,Paypal,Western Union
Incoterm: FOB,CFR,CIF
Min. Order: 1 Set/Sets
Delivery Time: 60 Days

Basic Info

Condition: New

Certification: SGS, ISO 9001:2000, CE

Automation: Automatic

Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless Steel

Type: Cnc Bending Machine

Name: V Band Clamp Rollformer

Function: Forming And Bending The V Band Clamp

Features: High Precision

Voltage: Can Be Customed Designed

Machine Structural: Memerical Archway

Roller Distance: 200mm

Roller Material: 42CrMo

Shaft Diameter: 45mm

Roller Station: 8 Rows

Roller Designing Software: FEA Analysis

Additional Info

Packaging: with plstic film packaged well and then loaded into the container

Productivity: 25 meter/min

Brand: ZY

Transportation: Ocean,Land

Place of Origin: China

Supply Ability: 100 sets / year

Certificate: CE,ISO

HS Code: 8455221000

Port: Shanghai Port,Zhangjiagang Port,Tianjin Port

Product Description

High precision exhaust band clamps bending machine

High precision exhaust band clamps bending machine is used to form the V clamps from the steel strips and bend the V brand clamps according to the required V clamps diameter. The V bard clamps is also called Pipe Straps, used to support and fix the automobile exhaust tube and other tubes or profiles.

V band clamp High precision exhaust band clamps bending machine is our new designed rollformer for the automobile exhaust tube clamping system. This rollformer for straps can produce the new style exhaust pipe hangers to support the exhaust tube. The monster stack clamps thickness is 1.5mm-2.5mm. The diameter of monster stack clamps can be adjusted different in one roll forming machine line by adjusting the bending radius.
exhaust pipe hangers rollformer adopts both the roller forming designing and the roller bending designing, together to form a new developed clamps products.
Clamps rollingforming machine including working process like this:
First the proper width raw material steel strips be decoiling from the decoiler system. The Decoiler system can be manual decoiler system , or the hydraulic decoiler system, capacity 3 tons is OK.
The feeding galvanized steel strips width is according to the pipe strps width.
Second the material strips will be feed into the livelling system to be straighten and flatten. There will be 5 rollers on the leveller sytem for straignten the strips.
Third the strips material will be feed into the main roll forming machine body. There are 7 stations for roller forming the clamps. 
Forth, the straight formed profiles will be bent by the rolling system to form the O ring hoop at the right radius to for the right clamps.
At last, the hydraulic cutting system cut the final formed clamps after the ring hoop is formed correctly.

Below are some pictures of the finished products made from High precision exhaust band clamps bending machine:

exhaust band clamps bending machine

exhaust band clamps making machine

Below is the drawing of the V band clamp for your reference:

exhaust band clamps roll forming machine

The exhaust V band clamp is used for the supporting of the car exhasut tube. It is small profile roll formed and bent. So the rollformer machine and bending machine need high precision! 

This is the V band clamp rollformer machine 's high requirements from other C purline machine, Z purline machine, CZ purline machine, Sigma purline machine and M purline machine.

exhaust band clamps bender

exhaust V band clamp rollingformer including below parts:
Decoiler,Leveller,PLC controling system,Main roll forming body, Rolling bending system, Cutting system, Hydraulic station.

V Band clamp roll forming machine working process:

Uncoiling →Leveling→→Rolling Forming Machine→ Bending.cut off

exhaust band clamps corporation

Equipment Floor Area:4*1*1.5m(L*W*H)

Feeding Direction: From Right to Left

Voltage:3 Phase, 415V,50Hz

Air Supply: Flow Rate:0.5m/³min; Pressure: 0.6MPa

Hydraulic Fluid:46#

Gear Oil: 18# Hyperbolic gear oil

exhaust band clamps rollformer

Size of the raw material steel strips of the exhaust band clamp :

Width of Strip ≤80mm

Thickness of Strip ≤ 2.5 mm

Material of Strip: Stainless Steel

Total Power: approximately 24.5KW.

Ring diameter range:120~350 mm.

exhaust band clamps making machine

Whole rollformer line of the V band clamp machine including below parts:

NO Equipment Name
(KW) Motor Power
1 automatic Un-coiler
1 3
2 Precise leveling machine
1 1.5
3 Roll Forming Machine
1 15
4 bending module.cut off
1 5

exhaust band clamps bending machine
Brand of every part of the exhaust band clamp rollformer line:

NO Equipment Name
3 Electric Elements
Schneider/OMRON/ Keyence/ Siko
4 Bearing
5 variable frequency motor
6 Rotary encoder
7 Digital position display

exhaust band clamps bending machine

The whole line of V band roll forming machine is well designed, with many innovative designing solutions, the main goal is to make a working stable, 

and high precision mill to produce high quality, with high precision V band.

Below is the introsuction of the Main roll forming machine.

1 Strips thickness
≤ 2.5 mm
2 Roller station
3 Power Supply
Can be made according requirement
4 Machine structural
Memerical archway
5 Roller distance
6 Roller material
7 Shaft diameter
8 Main forming machine body
350 H steel
9 Electric
Schneider/Omron Keyence/Siko
10 Bearing
Timken, Schaeffler
11 Variable frequency motor
12 Rotary encode
13 Cutter Standard

roll forming machine

Accorfing to the V vand clamp diameters size, this rollformer and bending machine can produce different size V band clamp, by quick changing and adjusting the rollers to acheive it. 

This quick change structure save much time and humar labor, and making the V band rollerformer with high capacity for different size V bands.

If you want to replace the model you can use the crane to replace it      

Pass pitch: 200mm          

Memorial archway structural:Precision guide column bracket          

Roll shaft diameter:45mm          

Roller Material: 42CrMo

exhaust band clamps roll forming machine

Also this machine line is designed with below functions:

1. Guide device: The coil is accurately introduced into the first forming wheel with the digital position display.Adjustment range: 10~80mm
2. Lubrication system: Lubrication device use can reduce the friction processing products and roll

3. Correction of the head/Turks head: This Turks head with design well , ensure the V band profile straight after rolled forming.

4. Length detection:The measuring wheel moves over the profile, the rotary pulse generator controls the pulse signal, and the control unit issues a cut-off command according to the required profile length

5. Guarding:The protective cover prevents the handle from reaching the host's tool and plays a role in reducing the noise. In the automatic operation mode, the full transparent observation process cannot be opened by the magnetic locking of the machine

exhaust band clamps rollformer

If you want to know more details of every part of this high precision V band rollformer machine line, please feel free contact me, i will send you the offers with the price and specifications, and the machine running videos.

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