Product Description
Elevator hollow guide rail roll forming machine
Rollformer is making the elevator hollow guide rail, It adopts the cold bending roll forming designing system.
Elevator guide rail, the size are as below: TK3A,TK3,TK5,TK5A.
Elevator guide rail rollformer is designed to produce various types of elevator guide rail. elevator guide rail has the characteristics of high accuracy and straightness, our machines can produce different elevator guide rails according to customers'drawings.
Elevator hollow guide rail roll forming machine including below parts:
|
NO
|
Equipment Name
|
Quantity
|
(KW) Motor Power
|
|
1
|
automatic Un-coiler
|
1
|
5
|
|
2
|
Precise leveling machine
|
1
|
3
|
|
3
|
Roll Forming Machine
|
1
|
30
|
|
4
|
cut off
|
1
|
7.5
|
Elevator hollow guide rail rollformers including below parts:
Hydraulic decoiler, leveling system, main roll forming machine, hydraulic cutting system, the hydraulic station, and PLC controling box.
Below are the pictures of the machine parts , we use the best quality and big thickness frame
The specifications is as below:
1.Manual Decoiler: one set
1)inner diameter: Φ500-700mm (or specified by the customer)
2)Max. loading of the spindle: 3T
3)width of the rolled material: 400mm
4)Outer diameter of the rolled material: 2500mm
2.Forming Machine (15 lanes): one set
1)Including: allocation gearbox, model 180 frame(thickening), roller shaft, forming die set, automatic coating oil equipment for sheet, correction head, etc.
2)frame: 680mm height, 300mm width, HT200 material
3)fore-and-aft clearance of the frame: 660mm
4)vertical roll holder: 5 sets
5)allocation gearbox with 8 cambered bevel gear, 5 the upper and lower drive gears, steel tempering cabinet (thickening), 165mm center distance; the first two and last three lanes are upper and lower driving, others are lower driving only.
6)roll mandrel: Φ80mm, 300mm effective expanding width, 40Cr material, the max. thickness of roll bending Q235 plate is 3.5mm
3.Main Motor: 55kw Tri-phase AC variable frequency speed regulation motor with one set of 650 reducer, intermediate drive.
4.Hydraulic Track Type up-and-down Cutting Machine: one set. (No glitches tracking automatic cutting machine with a hydraulic station)
5.Drum-type Sizing Receiving Station( 6 meters long): one set, sizing length could adjust according to customer's requirements.
6.Three-dimensional Correction Head: one set (correction mode included)
7.TK5A Elevator Hollow Guide Rail Forming Mold is offered( product images should be provided by customer), the material of front 9 lanes mold is GCr15 bearing steel, latter 6 lenes mold is Cr12 mold steel. Quenching surface grinding.
8.Linkage Operation Cabinet: one set
9.One Set of Automatic Coating Oil Equipment for Sheet is added before feeding hole.
Brand of every part of the Elevator hollow guide rail rollformers including below parts:
|
NO
|
Equipment Name
|
Manufacturer
|
|
1
|
PLC
|
OMRON
|
|
2
|
HMI
|
OMRON
|
|
3
|
Electric Elements
|
Schneider/OMRON/ Keyence/ Siko
|
|
4
|
Bearing
|
Timken.Schaeffler
|
|
5
|
variable frequency motor
|
SIEMENS
|
|
6
|
Rotary encoder
|
OMRON
|
|
7
|
Digital position display
|
SIK
|
The whole line of elevator hollow guide rail roll forming machine is well designed, with many innovative designing solutions, the main goal is to make a working stable,
and high precision mill to produce high quality, with high precision , straight elevator guide rails .
Below is the introsuction of the Main roll forming machine.
|
NO
|
NAME
|
SPECIFICATION
|
|
1
|
Strips thickness
|
≤ 2.5 mm
|
|
2
|
Roller station
|
25 ROWS
|
|
3
|
Power Supply
|
Can be made according requirement
|
|
4
|
Machine structural
|
Memerical archway
|
|
5
|
Roller distance
|
200mm
|
|
6
|
Roller material
|
42CrMo
|
|
7
|
Shaft diameter
|
45mm
|
|
8
|
Main forming machine body
|
350 H steel
|
|
9
|
Electric
|
Schneider/Omron Keyence/Siko
|
|
10
|
Bearing
|
Timken, Schaeffler
|
|
11
|
Variable frequency motor
|
Siemens
|
|
12
|
Rotary encode
|
Omron
|
|
13
|
Cutter Standard
|
GCr12
|
Also elevator hollow guide rail roll forming machine is designed with below functions:
1. Guide device: The coil is accurately introduced into the first forming wheel with the digital position display.Adjustment range: 10~80mm
2. Lubrication system: Lubrication device use can reduce the
friction processing products and roll
3. Correction of the head/Turks head: This Turks head with design well , ensure the wheel rim profile straight after rolled forming.
4. Length detection:The measuring wheel moves over the profile,
the rotary pulse generator controls the pulse signal, and the control unit
issues a cut-off command according to the required profile length
5. Guarding:The protective cover prevents the handle
from reaching the host's tool and plays a role in reducing the noise. In the
automatic operation mode, the full transparent observation process cannot be
opened by the magnetic locking of the machine
If you want to know more details of every part ofelevator hollow guide rail roll forming machine, please feel free contact me, i will send you the offers with the price and specifications, and the machine running videos.
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