|Payment Type:||L/C,T/T,Paypal,Western Union|
|Min. Order:||1 Set/Sets|
|Delivery Time:||60 Days|
Model No.: AP-009
Certification: SGS, ISO 9001:2000, CE
Suitable for: Copper, Aluminum, Alloy, Carbon Steel, Stainless Steel
Type: Cnc Bending Machine
Name: V Band Clamp Rollformer
Function: Forming And Bending The V Band Clamp
Features: High Precision
Voltage: Can Be Customed Designed
Machine Structural: Memerical Archway
Roller Distance: 200mm
Roller Material: 42CrMo
Shaft Diameter: 45mm
Roller Station: 8 Rows
Roller Designing Software: FEA Analysis
Packaging: with plstic film packaged well and then loaded into the container
Productivity: 25 meter/min
Place of Origin: China
Supply Ability: 100 sets / year
HS Code: 8455221000
Port: Shanghai Port,Zhangjiagang Port,Tianjin Port
custom Formed Pipe Clamps rollformers is used to form the V clamps from the steel strips and bend the V brand clamps according to the required V clamps diameter. The V bard clamps is also called Pipe Straps, used to support and fix the automobile exhaust tube and other tubes or profiles, the fucntion of the pipe clamps is used as the Pipe Supports G Couplings, That is to connect the tube to the car and support the pipe closely on the car.
custom Formed Pipe Clamps rollformers is our new designed rollformer for the automobile exhaust tube clamping system. This rollformer for straps can produce the new style exhaust pipe hangers to support the exhaust tube. The monster stack clamps thickness is 1.5mm-2.5mm. The diameter of monster stack clamps can be adjusted different in one roll forming machine line by adjusting the bending radius.
exhaust pipe hangers rollformer adopts both the roller forming designing and the roller bending designing, together to form a new developed clamps products.
Clamps rollingforming machine including working process like this:
First the proper width raw material steel strips be decoiling from the decoiler system. The Decoiler system can be manual decoiler system , or the hydraulic decoiler system, capacity 3 tons is OK.
The feeding galvanized steel strips width is according to the pipe strps width.
Second the material strips will be feed into the livelling system to be straighten and flatten. There will be 5 rollers on the leveller sytem for straignten the strips.
Third the strips material will be feed into the main roll forming machine body. There are 7 stations for roller forming the clamps.
Forth, the straight formed profiles will be bent by the rolling system to form the O ring hoop at the right radius to for the right clamps.
At last, the hydraulic cutting system cut the final formed clamps after the ring hoop is formed correctly.
Below are some pictures of the finished products made fromcustom Formed Pipe Clamps rollformers:
Below is the drawing of the V band clamp for your reference:
The exhaust V band clamp is used for the supporting of the car exhasut tube. It is small profile roll formed and bent. So the rollformer machine and bending machine need high precision!
This is the High precision Automobile tube barrel band clamp rollformers 's high requirements from other C purline machine, Z purline machine, CZ purline machine, Sigma purline machine and M purline machine.
Roll formed V-clamp making bending machine including below parts:
Decoiler,Leveller,PLC controling system,Main roll forming body, Rolling bending system, Cutting system, Hydraulic station.
V Band clamp roll forming machine working process:
Uncoiling →Leveling→→Rolling Forming Machine→ Bending.cut off
Equipment Floor Area:4*1*1.5m(L*W*H)
Feeding Direction: From Right to Left
Voltage:3 Phase, 415V,50Hz
Air Supply: Flow Rate:0.5m/³min; Pressure: 0.6MPa
Gear Oil: 18# Hyperbolic gear oil
Size of the raw material steel strips of the exhaust band clamp :
Width of Strip ≤80mm
Thickness of Strip ≤ 2.5 mm
Material of Strip: Stainless Steel
Total Power: approximately 24.5KW.
Ring diameter range:120~350 mm.
Whole rollformer line of the custom Formed Pipe Clamps rollformers including below parts:
(KW) Motor Power
Precise leveling machine
Roll Forming Machine
bending module.cut off
Brand of every part of the custom Formed Pipe Clamps rollformers:
Schneider/OMRON/ Keyence/ Siko
variable frequency motor
Digital position display
The whole line of custom Formed Pipe Clamps rollformers is well designed, with many innovative designing solutions, the main goal is to make a working stable,
and high precision mill to produce high quality, with high precision V band.
Below is the introsuction of the Main roll forming machine.
≤ 2.5 mm
Can be made according requirement
Main forming machine body
350 H steel
Variable frequency motor
Accorfing to the V band clamp diameters size, this custom Formed Pipe Clamps rollformers can produce different size V band clamp, by quick changing and adjusting the rollers to acheive it.
This quick change structure save much time and humar labor, and making the V band rollerformer with high capacity for different size V bands.
If you want to replace the model you can use the crane to replace it
Pass pitch: 200mm
Memorial archway structural:Precision guide column bracket
Roll shaft diameter:45mm
Roller Material: 42CrMo
Alsocustom Formed Pipe Clamps rollformers is designed with below functions:
1. Guide device: The coil is accurately introduced into the first forming wheel with the digital position display.Adjustment range: 10~80mm
2. Lubrication system: Lubrication device use can reduce the friction processing products and roll
3. Correction of the head/Turks head: This Turks head with design well , ensure the V band profile straight after rolled forming.
4. Length detection:The measuring wheel moves over the profile, the rotary pulse generator controls the pulse signal, and the control unit issues a cut-off command according to the required profile length
5. Guarding:The protective cover prevents the handle
from reaching the host's tool and plays a role in reducing the noise. In the
automatic operation mode, the full transparent observation process cannot be
opened by the magnetic locking of the machine
If you want to know more details of every part ofHigh precision exhaust band clamps roll forming machine, please feel free contact me, i will send you the offers with the price and specifications, and the machine running videos.